7. Forward suspension bracket

Design and technical characteristics

Forward suspension bracket independent, with telescopic shock-absorbers, with screw cylindrical springs, the top and lower levers and the stabilizer of cross stability connecting the top levers of a suspension bracket.

All knots of fastening of a suspension bracket are executed on saylent-blocks (rubber-metal plugs). The rotary fist is connected to suspension bracket levers via tight spherical hinges (spherical fingers). The nave of a forward wheel has adjustable conic bearings.

Characteristic

Value

Axial side play of the bearing of a wheel, mm

0,01 — 0,02


Suspension bracket springs

Depending on model and a complete set on cars cylindrical springs of several types in combination with the top basic cups of various thickness are established.

Characteristics of springs of a suspension bracket

Spring type

Number of a spring
Diameter of a wire, mm
Draft (P=100 kgfs)
Length (P=0 kgfs)

1

123.321.3704

14,3

27,0

460

2

123.321.3904

14,7

25,0

460

3

123.321.2104

14,75

23,3

447

4

123.321.2704

15,0

23,3

463


Characteristics of the top basic cups of springs

Alphabetic index

Thickness of a bottom of a basic cup, mm
Quantity of ledges on a cup circle

a

8

1

b

13

2

with

18

3

d

23

4


Selection of a spring of a suspension bracket with the top basic cup

On cars in a forward suspension bracket springs and basic cups of four types are applied. Selection of a spring and a basic cup is made at the plant and has to remain during all term of operation in order to avoid deterioration in characteristics of stability and controllability of the car.

When replacing a spring or a basic cup surely establish the details identical former.

The spring approaches a basic cup on score. This sum consists of point of model and points of the additional equipment.

Model

spring No.
Thickness of a bottom of a basic cup, mm

The car without conditioner

"200"

123.321.3704

13, 18 23

"230"

123.321.3704

13, 18, 23

123.321.3904

8, 13, 18, 23

"250"

123.321.2104

8, 13, 18, 23

"280", "280E"

123.321.2704

8, 13, 18, 23

The car with the conditioner

"200"

123.321.3904

8, 13, 18, 23

"230"

123.321.3904

8, 13, 18, 23

123.321.2704

8, 13

"250"

123.321.2104

8, 13, 18, 23

123.321.2704

8, 13, 18

"280", "280E"

123.321.2704

13, 18, 23

123.321.3904

8, 13

To each type of the equipment established by request also there corresponds a certain number of points:


Cars with the petrol engine with the usual and strengthened suspension bracket

Total of points

Spring type
Height of a basic cup
usual
strengthened

13

1

8 (a)

13 (b)

15 — 19

1

13 (b)

18 (c)

20 — 24

1

13 (b)

23 (d)

25 — 29

2

8 (a)

13 (b)

30 — 34

2

13 (b)

18 (c)

35 — 39

2

18 (c)

23 (d)

40 — 44

3

8 (a)

13 (b)

45 — 49

3

13 (b)

18 (c)

50 — 54

3

18 (c)

23 (d)

55 — 60

4

8 (a)

13 (b)

61 — 66

4

13 (b)

18 (c)

67 — 72

4

18 (c)

23 (d)


Characteristic

Value

Numbers of basic cups for forward springs height, in mm

  • 123.321.1384

8

  • 123.321.1484

13

  • 123.321.1584

18

  • 123.321.1684

13


Shock-absorbers

On cars shock-absorbers gas-filled, serving for clearing of fluctuations of forward wheels are used. They are connected to a body and levers of a suspension bracket.


Control parameters of forward shock-absorbers

Number

Color marking (design)
Piston stroke, mm
new
admissible

123.323.1700

One longitudinal stroke — white (with the dividing piston)

0 +2

32,0

123.323.2000

One cross stroke — white (without dividing piston)

0 +2

0,0


Additional combination of a spring of the shock-absorber

Engine model

spring No.
shock-absorber No.

Without adjustment of level of a body

"200"

123.321.3704

"230"

123.321.3904

"250"

123.321.2104

123.323.1700

"280"

123.321.2704

123.323.2000

With adjustment of level of a body

"200"

123.321.3704

"230"

123.321.3904

123.323.1700

"250"

123.321.2104

"280", "280E"

123.321.2704

123.323.2000


Stabilizer of cross stability

Characteristic

Value

Diameter of a bar of the stabilizer, mm

  • cars with the 4-cylinder petrol engine

24

  • cars with the 6-cylinder petrol engine

26


Naves of forward wheels

The nave of a forward wheel is established on two roller conic bearings.

Characteristic

Value

Axial gap in bearings of naves, mm

  • nominal

0,01 — 0,02

  • maximum permissible

0,05

Axial beating of an internal flange of a nave, no more, than a mm

0,03

Admissible radial beating in a zone of a seat of a rim of a wheel, mm

0,05

Bearing of a forward wheel

  • internal

M 48548C/10, NO. 001.982.902

  • external

M 12649/10, No. 006.981.6305

Radial beating of seats of bearings of a rotary fist, no more, than a mm

0,05


Moments of an inhaling of the main threaded connections, кгс.м

Connection type

Value

Fastening of a telescopic rack in the lower support

1,9

Stabilizer bar tip bolt

6,5

Bracket of fastening of a bar of the stabilizer

1,9

Nut of fastening of the shock-absorber to a body

2,0

Top lever of a suspension bracket

8,0

Lower lever of a suspension bracket

17,9

Spherical hinge

  • top

4,1

  • lower

8,0

Suspension bracket support pipe

3,4

Basic cup of a spring

1,9

Nut of fastening of an excentric bolt of the lever of a suspension bracket

12,0

Bolt of fastening of the steering lever to a rotary fist

8,0

Bolt of fastening of a brake bracket to a rotary fist

11,5

Nave nut

1,2

Bolt of fastening of a wheel

11,0


Forward suspension bracket

1 — a wheel nave
2 — the wheel bearing
3 — a rotary fist
4 — the shock-absorber
5 — a bar
6 — a suspension bracket spring

7 — the top lever
8 — the stabilizer
9 — the lower lever
10 — a brake disk
11 — cross draft of the steering mechanism